Features & Benefits Of Odoo Manufacturing

Features & Benefits Of Odoo Manufacturing

Manufacturing involves turning raw materials into finished products. For companies handling many different products, tracking manufacturing orders efficiently is crucial. An effective ERP system like Odoo simplifies managing these processes. The Odoo Manufacturing module helps manage production complexity by handling tasks like creating orders, tracking progress through stages, and completing production. It allows customisation of manufacturing procedures using concepts like WorkCenters and routing. Users can manage scraps and undo manufacturing if necessary. Different levels of users can oversee the entire process for effective management.

Comparing Odoo’s manufacturing module with other ERPs like SAP and Microsoft Dynamics reveals unique features such as byproducts, routing capabilities, using a single Bill of Materials for multiple product variants, scheduling tools like MRP II and Master production scheduler, Kanban Planning, Production calendar, and more. These features give Odoo an edge in functionalities like equipment management, work instructions on work orders, and managing production calendars compared to competitors.

Explore the Odoo Manufacturing Features

Manage:

Odoo Manufacturing simplifies business management by providing instant access to critical information. This capability empowers manufacturers to monitor operations in real-time, facilitating informed decision-making for business growth.

  • Manufacturing orders: Efficiently organise the assembly of products, whether through assembly lines or manual assembly processes.
  • Work orders: Initiate production of components required for final product assembly, ensuring timely manufacturing processes.
  • Repair orders: Effectively manage repair tasks for items covered under warranty or as part of service agreements, enhancing customer satisfaction and operational efficiency.

Odoo Manufacturing streamlines operations by centralising business data, enabling seamless management of production, assembly, and repair processes within manufacturing environments.

Schedule & Plan:

The scheduling and planning capabilities of ERP systems like Odoo provide manufacturers with enhanced control over inventory, accurate demand forecasting, streamlined production scheduling, and efficient coordination of distribution channels. These capabilities are crucial for improving on-time delivery, a key performance indicator in manufacturing, especially in mass production scenarios where large volumes of inventory are constantly moving through production.

  • Plan manufacturing: Gain a comprehensive view of your entire production plan and easily adjust schedules as needed to meet changing demands.
  • Organise work orders: Access all available resources and plan production activities in advance, ensuring smooth execution of manufacturing processes.
  • Manage Bill of Materials: Monitor stock availability and production timelines for each component, ensuring that materials are available when needed for production.
  • WorkCentre Capacity: Use the MRP II scheduler to optimise production schedules based on the capacities and schedules of different WorkCenters, ensuring efficient use of resources across the manufacturing floor. These functionalities collectively support manufacturers in meeting production targets and maintaining operational efficiency throughout the production cycle.

Define Flexible Master Data:

Before manufacturing begins, it is crucial to establish routing. Routing outlines how a product is made using materials listed in the Bill of Materials (BOM). This process can involve multiple stages and various work centers, locations or groups where production activities occur. Odoo Manufacturing offers the following capabilities:

  • Multi-level Bills of Materials: Nest one BOM within another to manufacture components used in another BOM.
  • Optional Routing: Customise workflows for work orders to sequence production based on specific routing requirements.
  • Version Control: Allow products to evolve over time and incorporate configurable options when creating orders.
  • Phantom Bills of Materials: Create phantom BOMs to manufacture and sell products as kits or to produce replacement parts.

These features in Odoo Manufacturing enhance flexibility in managing master data, enabling manufacturers to adapt production processes efficiently and meet varying customer demands.

Quality:

In Odoo Manufacturing, quality checks are conducted on purchased materials before production starts, during different manufacturing stages, and as final inspections. These checks help identify and address any issues, leading to better product quality and customer satisfaction.

  • Control Points: Automatically initiate quality checks within the manufacturing process.
  • Quality Checks: Easily implement statistical process control with systematic checks.
  • Quality Alerts: Organise work tasks related to quality issues using a Kanban view for efficient management.

Maintenance:

In manufacturing ERP systems like Odoo, maintenance orders are used to manage repairs and fixes. These orders organise requests and assign them to maintenance teams. ERP systems can automate preventive maintenance, which involves regularly scheduled upkeep to reduce the chances of equipment failure. Key features include:

  • Preventive Maintenance: Automatically trigger maintenance based on performance indicators to prevent issues.
  • Corrective Maintenance: Initiate repairs directly from the control center when problems arise.
  • Calendar: Schedule maintenance tasks efficiently using a calendar view.
  • Statistics: Access computed maintenance statistics like Mean Time Between Failures (MTBF) for informed decision-making.

WorkCentre Control Panel:

At each work center, tablets are deployed to streamline operations and enhance efficiency. Operators can use these tablets to:

  • Record Production: Log production activities and scan products, lots, or serial numbers.
  • Access Worksheets: Display work instructions directly on the WorkCentre’s tablets for operators to follow.
  • Manage Miscellaneous Operations: Handle tasks such as scrapping products, creating quality alerts, and conducting checks directly from the WorkCentre.
  • Receive Alerts: Receive notifications about changes or quality checks directly on the tablets, keeping operators informed in real-time.

Business Intelligence:

Odoo Manufacturing provides detailed analysis reports on production lines and evaluates work center performance. It suggests alternative production strategies and other qualitative measures using its BI engine, enhancing decision-making within the manufacturing module.

PLM (Product Lifecycle Management):

Managing the journey from manufacturing to supply is critical and made efficient with Odoo. Odoo offers a unified system that allows manufacturers to easily track their product status. This data is accessible across departments, facilitating seamless financial planning. Odoo PLM enables monitoring of product lifecycles based on engineering change orders and helps manage bills of materials effectively. It streamlines communication between different departments within your organisation, ensuring smooth collaboration and efficient operations.

Benefits of Odoo for Manufacturing Companies

Odoo Manufacturing facilitates scheduling, planning, and processing manufacturing orders. Implementing Odoo in a manufacturing company offers several advantages:

Streamlined Production Processes: 

Odoo’s manufacturing module is designed to make production smoother. It helps manufacturing companies handle everything from planning what materials are needed (Bill of Materials or BOM), tracking work orders, planning production schedules, to ensuring products meet quality standards. Odoo makes sure each step in making something happens without problems.

Enhanced Inventory Management:

In manufacturing, managing inventory well is crucial. Doing it manually can lead to mistakes that cost money, like having too much or too little stock. With Odoo ERP for manufacturing, you can track stock levels, set points for when to reorder, and optimise how much inventory you need. This helps keep costs down and makes sure you always have what you need.

Improved Supply Chain Visibility:

Odoo works with purchasing and sales systems to give a better view of the supply chain. It helps with talking to suppliers, ordering things, and seeing when orders are filled. This helps manufacturing companies see what’s happening with their supplies and lets them react fast to changes in what customers want or what’s happening in the market.

Cost Optimisation and Efficiency:

To make more profit, it is important to spend less on making things while keeping everything running smoothly. Odoo helps with this by using automation. This means tasks that happen again and again can be done automatically, reducing mistakes and making things happen faster. By doing this, Odoo helps use resources better, make things faster, and spend less money overall.

Data-Driven Decision Making:

Information is key for any business, and Odoo helps manufacturing companies use data to make decisions. It keeps track of important numbers and shows where things can be better. By seeing what’s working well and what needs to change in real-time, businesses can keep getting better and stay ahead of others in the industry.

Scalability and Flexibility:

Odoo’s modular design allows manufacturing businesses to grow easily. You can start with basic features and add more as your company expands. Odoo for Manufacturing lets you begin small and customise the system to fit your unique processes and workflows.

Real-time Insights:

Odoo ERP gives you instant access to important business data like inventory levels, sales figures, and customer records at any time. This ensures that management always has access to business intelligence, no matter where they are. With Odoo’s reporting and analytics tools, manufacturers can make better decisions based on key performance metrics such as production efficiency and inventory management, leading to improved productivity.

Wrapping Up

In summary, Odoo ERP provides a wide range of benefits for manufacturing companies aiming to streamline operations, boost profits, and stay competitive in today’s fast-paced market. From optimising production and inventory management to enhancing supply chain visibility and making data-driven decisions, Odoo empowers manufacturers to excel and grow their businesses.

As manufacturing companies navigate today’s market challenges, Odoo stands out as a reliable partner, helping them thrive and succeed in a constantly changing environment.

Envertis is an official Odoo gold partner with a proven track record of helping manufacturing companies succeed with Odoo. Our team of experienced Odoo consultants understands the unique needs of manufacturers and can customise Odoo solutions to meet those needs effectively.